Hoist & lift accidents
Managing overhead lifting operations requires constant vigilance to protect your team from the severe risks associated with equipment failure or improper load handling. By prioritizing proactive maintenance and rigorous operator training, you can significantly reduce the likelihood of workplace accidents and ensure a safer environment for everyone.
About 79% of related real accidents concentrate in these types.
Key prevention
- Conduct thorough pre-shift inspections of all hoists, chains, and slings to identify wear or damage before use.
- Ensure all operators are formally trained and authorized to use specific lifting equipment to prevent misuse.
- Establish clear communication protocols and cordoned-off zones to keep personnel clear of suspended loads at all times.
- Strictly adhere to rated load capacities and never attempt to bypass safety limit switches or emergency stops.
- Implement a consistent schedule for professional load testing and preventative maintenance to catch mechanical issues early.
Related accident cases
A worker was trapped in a hoist cage when the power to the hoist was cut during operation. Power was restored approximately 30 minutes later, allowing the worker to descend safely.
During loading/unloading operations using powered machinery, a loop strap obstructing access to an unattached trailer's hitch connection slipped while being lifted, striking an individual's arm.
A worker sustained an injury when their hand was caught in a machine part during operation.
During mining operations, a hoist elevator malfunctioned, trapping six miners approximately 12-15 feet above ground.
A hoist overturned while an employee was preparing to send supplies underground. The cause was identified as a damaged lug on the DC loop breaker.
A hoist unexpectedly stopped while transporting a miner to the surface. Power was restored, allowing the miner to exit safely, and controller contacts were subsequently repaired.
A finger was caught in a machine during work, resulting in an injury.