AC DataCenter

Lathe & milling accidents

Lathe and milling operations present significant risks that can lead to life-altering injuries if proper safeguards are overlooked in a small shop environment. Prioritizing a culture of machine safety is essential for protecting your team and ensuring that every operator returns home unharmed at the end of their shift.

Key risk diagnosis for this task

About 50% of related real accidents concentrate in these types.

#119%
Amputation by Rotating Blades
#215%
Caught in In-running Nips
#315%
Overexertion

Key prevention

  • Ensure all rotating machine parts are equipped with functional, interlocked guards that prevent contact during operation.
  • Enforce a strict policy prohibiting loose clothing, dangling jewelry, and unsecured long hair near moving spindles.
  • Implement a mandatory lockout-tagout procedure to completely de-energize equipment before performing any maintenance or clearing chips.
  • Require operators to use specialized brushes or hooks for chip removal rather than using their hands or compressed air.
  • Conduct regular hands-on training sessions to ensure every employee understands the specific emergency stop locations and safe operating protocols for each machine.

Related accident cases

회전날 등에 의한 절단Match 63%

슬롯 드릴 로드 비틀림 팔에 헐렁한 옷이 걸렸습니다.

Key hazard · 목공용 드릴·보링
ImpactMatch 62%

An employee sustained a back injury after being struck by a milling ball during operation. The injury was severe enough to warrant physical therapy.

Key hazard · Impact from a milling ball during milling machine operation.
Prevention · Adherence to safety protocols and enhanced use of protective equipment during milling machine operations.
Caught-inMatch 62%

During assembly work, an employee's two fingers on their right hand were caught in the nip point of two rotating components. The employee sustained finger injuries as a result of this incident.

Key hazard · Caught-in between rotating components
Prevention · Strict adherence to safety regulations and use of protective equipment when working with rotating machinery.
Other FallMatch 61%

While cleaning the screen of a slurry mill operating under high pressure, the screen ruptured from the spray actuator using hot liquid. The operator sustained second-degree burns to 60% of their left arm.

Key hazard · Ejection of hot liquid due to equipment rupture during high-pressure operation.
Prevention · Strengthen safety checks and maintenance for high-pressure equipment, ensure adherence to work procedures, and enforce the use of personal protective equipment.
회전체 및 돌기부에 감김Match 61%

EE 흘수선 제거 및 트롤리 라인 롤업.

Key hazard · 드럼, 풀리, 축
Caught-inMatch 61%

An employee suffered a fractured forearm during milling operations.

Key hazard · A caught-in incident involving a milling machine resulted in a fractured forearm.
Prevention · Ensure adherence to safety protocols and proper use of protective equipment during milling operations.
Struck-byMatch 60%

While operating a milling machine, an attached lighting fixture fell from above, striking the employee's safety helmet and causing them to fall. The employee sustained injuries and received work restrictions from a physician.

Key hazard · A machine-mounted fixture (lighting) detached and fell, striking the employee's head.
Prevention · Inspect the security of machine attachments and adhere to work procedures.
Caught-inMatch 60%

An employee was operating a roller machine to cut stone pieces and became caught in the rotating parts, resulting in an arm injury. The employee sustained an injury from being caught.

Key hazard · Entanglement in rotating and projecting parts
Prevention · Care must be taken to prevent body parts from getting caught in the rotating parts of machinery during operation.