AC DataCenter

Slings & wire rope

Maintaining the integrity of your slings and wire ropes is essential for protecting your team and ensuring smooth daily operations in a busy workshop. By prioritizing regular inspections and proper handling, you can effectively mitigate the risks associated with heavy lifting and equipment failure.

Key risk diagnosis for this task

About 56% of related real accidents concentrate in these types.

#125%
Other falls
#219%
Fall from vehicle or machinery
#313%
Other collapse

Key prevention

  • Perform thorough visual inspections before every use to identify signs of fraying, kinking, or structural deformation.
  • Always store rigging equipment in a clean, dry environment away from corrosive chemicals or extreme temperatures.
  • Ensure that all loads are properly balanced and centered to prevent uneven stress or sudden shifting during a lift.
  • Strictly adhere to rated load capacities and never attempt to exceed the weight limits specified by the manufacturer.
  • Provide hands-on training for all staff members to ensure they understand how to identify damaged gear and report it immediately.

Related accident cases

FallMatch 66%

An employee was injured when a rope broke during a lifting operation, causing them to fall backward and strike their elbow. The employee later sought medical treatment for an infection resulting from the injury.

Key hazard · Rope failure
Prevention · Regularly inspect ropes used in lifting operations and ensure proper tension is maintained.
CollisionMatch 66%

A drill crew member was attempting to remove a stuck drill pipe when a wire rope snub line failed, causing tongs to strike the employee and result in a fatal injury.

Key hazard · Collision hazard due to failure of slings (ropes, chains) during powered machinery operations.
Prevention · Strengthen regular inspection and maintenance of slings and related equipment used during powered machinery operations.
Struck-byMatch 65%

An employee was struck by a severed wire rope while pulling a conveyor belt during loading/unloading and stacking operations. The incident involved slings (ropes, chains).

Key hazard · Struck by a severed wire rope during work
Prevention · Regular inspection and replacement of slings (ropes, chains), maintaining safe distances during work
Other CollapseMatch 64%

During a lifting operation using personnel equipment in the connection and assembly process, a wire rope became loose and struck an employee.

Key hazard · Wire rope loosening and employee striking
Prevention · Adherence to safety procedures and enhanced equipment inspection are necessary when using wire ropes.
FallMatch 64%

While cutting the end of a spool to reduce height, the wire rope loosened, causing the worker to fall to the ground. The worker underwent surgery and was unable to work until May 1, 2008.

Key hazard · Fall due to wire rope loosening.
Prevention · Enhance safety measures during wire rope operations and ensure thorough safety training for workers.
ProjectileMatch 64%

While removing a pipe from a well, a sling used with a wrench slipped, causing the wrench to fly back towards an employee and twist their knee.

Key hazard · Tool (wrench) propelled towards worker due to sling slippage.
Prevention · Ensure secure attachment of slings to tools and maintain safe working distances.
FailureMatch 63%

A worker died when a wire rope system failed during machinery connection work.

Key hazard · Wire rope system failure
Prevention · Regularly inspect wire ropes for condition and immediately replace any ropes that have exceeded their service life.

Related tasks