Caught-in / between in Auto parts manufacturing
Caught-in or between hazards remain a significant risk in auto parts manufacturing, where high-speed machinery and heavy components create dangerous pinch points for your team. Implementing proactive safeguards is essential to protecting your workers from life-altering injuries while maintaining a productive and compliant shop floor.
About 82% of related real accidents concentrate in these types.
Key prevention
- Install and verify the integrity of physical guards and interlock systems on all automated assembly and stamping equipment.
- Enforce a strict energy control program that ensures all machinery is fully de-energized and locked out before any maintenance or clearing of jams occurs.
- Establish clearly marked safety zones and physical barriers to separate pedestrian walkways from moving robotic arms and conveyor systems.
- Provide comprehensive hands-on training that teaches employees how to identify hidden pinch points and crush hazards specific to their workstation.
- Implement a routine inspection schedule to identify and repair worn components or loose parts that could lead to unexpected equipment movement.
Related accident cases
An employee was injured while drilling an accessory on a drill press when the drill bit pulled the cable and their hand into the machine. The incident was attributed to not wearing gloves and failing to use provided clamping devices.
During a press forming operation, the worker's right index finger was caught between the press arm and the press cap.
During press forming operations, an employee's arm was caught and fractured by the rotating parts of a press that was not de-energized while they were using a ladder for adjustments.
A worker sustained a back injury while mounting adhesive onto a bolt-fastening machine. The pain worsened, leading to transport to the emergency room.
During press forming operations, an employee's thumb was caught in the press, resulting in an injury.