AC DataCenter

Struck-by in Auto parts manufacturing

In the fast-paced environment of auto parts manufacturing, the movement of heavy components and machinery creates constant exposure to struck-by hazards for your team. Implementing proactive safety measures is essential to protecting your workers from these preventable incidents and maintaining a secure, productive shop floor.

Key risk diagnosis for this task

About 95% of related real accidents concentrate in these types.

#185%
Struck by handled/used object
#25%
상세정보부족 절단·베임·찔림
#35%
Cut/Puncture by Object

Key prevention

  • Establish clearly marked pedestrian walkways that are physically separated from forklift traffic and heavy material transport routes.
  • Require all employees to wear high-visibility vests and appropriate personal protective equipment whenever they are near moving equipment or overhead cranes.
  • Implement a rigorous preventive maintenance schedule to ensure that machinery guards, safety interlocks, and lifting gear remain in optimal working condition.
  • Conduct regular workplace audits to identify and secure loose parts, tools, or materials that could shift, fall, or become projectiles during manufacturing processes.
  • Provide ongoing safety training that emphasizes situational awareness and the importance of maintaining safe distances from automated assembly lines and robotic work cells.

Related accident cases

Struck-byMatch 72%

While removing a part using a drill press, the employee was struck in the hand by the falling part. The incident occurred because the employee did not seek assistance to stabilize and lift the heavy part.

Key hazard · Struck by object being handled or used
Prevention · Seek assistance and follow safety procedures when handling heavy parts
Caught-inMatch 71%

During die setting operations in the press forming process, an employee was caught in the press, resulting in an injury.

Key hazard · Body part caught in press machinery.
Prevention · Reinforce inspection of press machine safety devices and adherence to work procedures.
Caught-inMatch 71%

An employee sustained injuries while operating a mechanical press during a press molding task.

Key hazard · Risk of injury due to physical contact with the operating press machine.
Prevention · Install safety guards and protective devices on the press, and ensure strict adherence to safety protocols to prevent body parts from entering the hazard zone during operation.
취급, 사용 물체에 부딪힘Match 70%

트랙 프레스가 실패하여 직원이 트랙 핀을 설치하고 있었고 이마에 물체가 부딪혔습니다.

Key hazard · 상세정보 부족한 프레스 및 전단기
Caught-inMatch 70%

During operation of a press brake, an employee suffered a fingertip amputation. The incident occurred in the compression and bending forming process, with insufficient details regarding the press and shear machinery.

Key hazard · Lack of detailed information regarding press and shear machinery.
Prevention · Strengthen safety procedures and training related to presses and shears.
취급, 사용 물체에 부딪힘Match 70%

직원은 정상적인 프레스 업무를 수행하던 중 프레스 플레이트의 손목 위 오른쪽 팔에 부딪혔습니다.

Key hazard · 상세정보 부족한 프레스 및 전단기
ImpactMatch 70%

While performing press forming work and bending down to address a filter press issue, a pry bar became caught in a grate, striking the worker's nose and upper lip and causing a laceration requiring stitches.

Key hazard · Impact from a pry bar during work
Prevention · Clear work area of obstructions and maintain safe working posture
Match 70%

직원이 기계식 프레스로 인해 손가락을 절단함

Key hazard · 상세정보 부족한 프레스 및 전단기