Pressure vessel rupture in Chemical & refining
Pressure vessel ruptures represent a catastrophic risk that can compromise the structural integrity of your entire facility and endanger your workforce. Implementing robust safety protocols is essential for small-scale operations to prevent these high-energy failures and ensure continuous, secure production.
About 88% of related real accidents concentrate in these types.
Key prevention
- Establish a rigorous schedule for routine visual and non-destructive testing to identify corrosion or wall thinning before it becomes critical.
- Ensure all pressure relief valves and safety devices are regularly calibrated and tested to prevent over-pressurization during process upsets.
- Maintain comprehensive documentation of equipment service history and operating parameters to track the long-term health of every vessel.
- Provide specialized training for operators to recognize early warning signs of mechanical stress, such as unusual vibrations or localized temperature spikes.
- Strictly enforce adherence to original equipment manufacturer guidelines regarding maximum allowable working pressures and temperature limits.
Related accident cases
An employee sustained burns due to an explosion and fire involving a box trailer in the storage tank and container area.
An explosion occurred in a piping system, resulting in employee injuries. The incident was related to piping and associated equipment.
보일러 폭발로 인해 날아온 파편으로 직원 부상
During work, hydraulic fluid exploded, causing burns to an employee.
배럴에서 화학물질이 흘러 배럴이 파열되도록 하기 위해 가성 화학물질이 포함된 배럴에 에어라인을 추가합니다.
압력 세척기의 누출을 수리합니다.
An explosion occurred during oil pipeline construction, resulting in burns to an employee.
While workers were cleaning a blocked sample point pipe, a pipe assembly detached from the process pipe, spraying corrosive solution onto both individuals. This incident resulted in both workers sustaining second and third-degree chemical burns.