AC DataCenter

Fire & explosion in Chemical & refining

Managing fire and explosion risks in chemical and refining environments requires a proactive approach to identifying volatile hazards before they escalate. By prioritizing rigorous containment and staff training, small-scale facilities can effectively safeguard their personnel and infrastructure against catastrophic incidents.

Key risk diagnosis for this task

About 89% of related real accidents concentrate in these types.

#151%
Machinery/Equipment Explosion
#230%
Fire
#39%
Other Explosions

Key prevention

  • Implement strict control measures for ignition sources, such as using intrinsically safe electrical equipment and enforcing no-smoking policies in hazardous zones.
  • Maintain robust ventilation systems to prevent the accumulation of flammable vapors or gases in enclosed workspaces.
  • Conduct regular inspections and preventative maintenance on all piping, seals, and storage vessels to eliminate potential leaks.
  • Ensure all employees are thoroughly trained in emergency response protocols and the proper handling of reactive chemical substances.
  • Utilize clear labeling and secondary containment strategies to manage the storage of hazardous materials and prevent accidental mixing.

Related accident cases

FireMatch 70%

A gasoline fire resulted in one employee fatality and one injury. The specific work content or area was not recorded.

Key hazard · Flame and fire smoke
Prevention · Fire prevention and emergency response procedures need to be strengthened.
FireMatch 68%

A fire occurred due to leaked oil while welding a bracket onto a loader, resulting in facial burns to the worker.

Key hazard · Flame and fire smoke
Prevention · Prevent oil leaks during welding operations and enhance fire prevention measures.
Struck-byMatch 67%

A worker was struck by coal handling equipment while working nearby. The incident resulted in an injury to the worker.

Key hazard · Collision with coal handling equipment
Prevention · Ensure safe distances when equipment is operating in work areas and enhance worker safety training.
ExplosionMatch 67%

During work, hydraulic fluid exploded, causing burns to an employee.

Key hazard · Explosion of machinery/equipment
Prevention · Strengthen safety checks and maintenance of hydraulic systems, ensure thorough management of explosion hazard materials.
ExplosionMatch 67%

An explosion occurred during welding operations due to residual chemical fuel in a pipe, resulting in an injury to the welder. This incident happened while a nitrogen purging process was underway.

Key hazard · Explosion
Prevention · Thorough removal of residual chemicals and gases from pipes before work, and enhanced management of explosion risk areas.