AC DataCenter

Caught-in / between in Electronics manufacturing

In the fast-paced environment of electronics manufacturing, automated assembly lines and heavy machinery present significant caught-in or between hazards that can lead to severe injuries. Implementing proactive safety measures is essential for small-scale operations to protect your workforce from these preventable mechanical risks.

Key risk diagnosis for this task

About 91% of related real accidents concentrate in these types.

#174%
Caught between Rotating and Fixed Parts
#213%
Caught in In-running Nips
#34%
Caught by Manual Handling Object

Key prevention

  • Install and maintain physical machine guards and interlock systems to prevent access to moving parts during operation.
  • Enforce a strict energy control program that requires equipment to be fully de-energized and locked out before any maintenance or clearing of jams occurs.
  • Establish clearly marked safety zones and physical barriers around robotic arms and automated conveyor systems to prevent accidental contact.
  • Conduct regular hands-on training sessions to ensure all employees recognize pinch points and understand the specific risks associated with their workstations.
  • Maintain a clean and organized workspace to prevent accidental slips or trips that could result in a worker falling into or becoming trapped by moving machinery.

Related accident cases

Caught-inMatch 66%

A worker sustained a back injury while mounting adhesive onto a bolt-fastening machine. The pain worsened, leading to transport to the emergency room.

Key hazard · Body part caught or crushed by machinery.
Prevention · Adhere to safety procedures during machine operation and report any pain immediately.
Caught-inMatch 65%

An employee was caught between a rotating part and a fixed object while installing a cover on a propeller gear. This incident occurred during equipment and machinery operations such as assembly, packaging, and welding.

Key hazard · Caught-in between rotating and fixed parts
Prevention · Adherence to safety procedures during equipment and machinery operations
Caught-inMatch 65%

A worker was caught in the nip point of two rotating parts while attaching accessories during assembly, packaging, or welding operations involving equipment or machinery. The incident resulted in an injury requiring stitches.

Key hazard · Nip point of two rotating parts
Prevention · Adherence to safe assembly, packaging, and welding procedures for equipment/machinery, and enhanced worker training are necessary.
Caught-inMatch 65%

During machinery repair, a glove became caught in a rotating bolt, resulting in a fracture of the right middle finger.

Key hazard · Body part caught in rotating machinery.
Prevention · Exercise caution when wearing protective gloves during work on rotating machinery and thoroughly implement measures to prevent entanglement incidents.
Caught-inMatch 64%

An employee was caught between two rotating parts while performing maintenance on machinery. The incident resulted in an injury and a downtime of approximately 1 hour and 30 minutes for the equipment.

Key hazard · Caught-in between rotating parts
Prevention · Adherence to safety procedures and enhanced pinch point guarding during machinery maintenance.