Caught-in / between in Machinery manufacturing
Caught-in or between hazards remain a significant risk for machinery manufacturing teams, often occurring during routine maintenance or unexpected equipment malfunctions. Implementing robust safety protocols is essential to protect your workers and ensure a secure, productive shop floor environment.
About 78% of related real accidents concentrate in these types.
Key prevention
- Ensure all machinery is equipped with functional guards and barriers that prevent physical access to moving parts during operation.
- Enforce a strict energy control program that requires equipment to be fully de-energized and locked out before any maintenance or cleaning begins.
- Provide comprehensive, hands-on training that teaches employees how to identify pinch points and recognize the specific risks associated with the equipment they operate.
- Maintain a clean and organized workspace to prevent accidental slips or trips that could lead to unintended contact with hazardous machinery.
- Establish a culture of proactive reporting where workers feel empowered to flag damaged safety devices or malfunctioning equipment before an incident occurs.
Related accident cases
A worker was caught in the nip point of two rotating parts while attaching accessories during assembly, packaging, or welding operations involving equipment or machinery. The incident resulted in an injury requiring stitches.
A worker sustained an injury when their finger was caught in a machine part during maintenance.
An employee was caught between two rotating parts while performing maintenance on machinery. The incident resulted in an injury and a downtime of approximately 1 hour and 30 minutes for the equipment.
A worker sustained a back injury while mounting adhesive onto a bolt-fastening machine. The pain worsened, leading to transport to the emergency room.
During assembly work, an employee was caught due to a faulty fixed component on the equipment.