AC DataCenter

Electric shock in Machinery manufacturing

Electric shock hazards in machinery manufacturing pose a significant risk to your team, often stemming from aging equipment or improper maintenance routines. Prioritizing robust electrical safety protocols is essential to protecting your workers and ensuring seamless operations in your facility.

Key risk diagnosis for this task

About 100% of related real accidents concentrate in these types.

#197%
Electric shock from live parts
#23%
Arc Flash (Contact)

Key prevention

  • Implement a rigorous lockout/tagout program to ensure all energy sources are fully de-energized before maintenance begins.
  • Conduct frequent visual inspections of power cords, plugs, and machinery housing to identify and replace frayed or damaged components immediately.
  • Ensure all electrical panels and control boxes are kept closed, dry, and free from obstructions to prevent accidental contact.
  • Provide specialized training for employees on recognizing early warning signs of electrical faults, such as burning odors or unexpected equipment buzzing.
  • Utilize ground-fault circuit interrupters (GFCIs) on all portable tools and equipment to provide an extra layer of protection against current leakage.

Related accident cases

Electric ShockMatch 73%

An electric shock occurred when contact was made with a live wire through a metal pole during live-line proximity work.

Key hazard · Electric shock hazard from live electrical wires.
Prevention · Implement insulation measures and adhere to safety protocols when working near live lines.
Electrical ShockMatch 72%

An electrical shock occurred when a worker touched a 3-phase high-voltage power source during live-line proximity work. The worker sustained skin burns but is expected to make a full recovery.

Key hazard · Electrical shock from high-voltage power source during live-line proximity work
Prevention · Use of insulated protective equipment and adherence to safety rules during live-line work
Electric ShockMatch 71%

An employee was attempting to terminate a grounding wire for an existing MCC's grounding boss when the existing ground wire made contact with a live part, resulting in an electrical shock incident.

Key hazard · Risk of electric shock due to contact with a live part during grounding wire work on an energized line.
Prevention · Adherence to insulation measures and safety procedures during live-line work.
Electric shockMatch 71%

An electric shock occurred when a worker came into contact with a live part while using metal tape.

Key hazard · Electric shock due to contact with live parts
Prevention · Ensure power is disconnected before work, wear insulating protective gear, and avoid using conductive tools.
Electrical ShockMatch 71%

An electrical shock occurred due to direct contact with power transmission and distribution lines during live-line work.

Key hazard · Electrical shock from direct contact with power transmission and distribution lines
Prevention · Implement insulation measures and adhere to safety protocols during live-line work.
Electric ShockMatch 71%

The worker experienced an electric shock due to direct contact with exposed live parts. The incident was caused by electric current.

Key hazard · Electric current (Electric shock)
Prevention · Prevent contact with exposed live parts