AC DataCenter

Struck-by in Machinery manufacturing

In the fast-paced environment of machinery manufacturing, struck-by hazards remain a persistent threat to your team's daily well-being. Implementing proactive safety measures is essential to protecting your workers from moving parts and falling objects while maintaining a productive shop floor.

Key risk diagnosis for this task

About 82% of related real accidents concentrate in these types.

#164%
Struck by handled/used object
#29%
Struck by Vehicle
#39%
Struck by falling object

Key prevention

  • Install and maintain physical machine guards to ensure employees cannot reach into hazardous points of operation.
  • Establish clear, marked traffic patterns to separate pedestrian walkways from forklift and heavy equipment zones.
  • Enforce strict lockout/tagout procedures to ensure machinery is fully de-energized before any maintenance or cleaning begins.
  • Require the consistent use of high-visibility clothing and impact-resistant personal protective equipment for all staff on the floor.
  • Conduct regular hands-on training to ensure every operator understands the specific kinetic risks associated with the machinery they use.

Related accident cases

Caught-inMatch 70%

A worker sustained an injury when their finger became caught in a machine during maintenance.

Key hazard · Caught-in hazard during machine operation
Prevention · Adhere to safety procedures and implement Lockout/Tagout (LOTO) during machine operation
Falling ObjectMatch 70%

A worker was injured when a machine part fell during operation.

Key hazard · Impact from falling machine part.
Prevention · Pre-operation machine inspection and use of safety equipment.
Caught-inMatch 70%

A finger was caught in a machine part during work, resulting in an injury.

Key hazard · Caught-in incident occurred while operating machinery.
Prevention · Adhere to safety regulations and wear protective equipment when operating machinery.
Caught-inMatch 70%

The worker suffered a finger entrapment injury while performing machine maintenance.

Key hazard · Entrapment during machine operation
Prevention · Ensure adherence to safety procedures during machine operation and always disconnect power before maintenance.
Caught-inMatch 69%

A worker sustained an injury when their finger became caught while removing a part from a machine.

Key hazard · Caught-in hazard during machine operation.
Prevention · Adhere to safety procedures and use protective guards during machine operation.
Caught-inMatch 69%

A worker sustained an injury when their finger became caught in a machine during inspection.

Key hazard · Body part caught in a moving machine.
Prevention · Adhere to safety procedures during machine operation and always disconnect power before inspection.
Caught-inMatch 69%

A finger was caught in machinery during work, resulting in an injury.

Key hazard · Caught-in incident involving moving parts of machinery.
Prevention · Adhere to safety regulations when operating machinery and avoid approaching moving parts.
Natural DisasterMatch 69%

An employee was fatally struck by lightning while working outdoors. This was a fatal accident caused by a natural disaster.

Key hazard · Lightning strike
Prevention · Prohibit outdoor work during severe weather and ensure safe shelter is available.