AC DataCenter

Caught-in / between in Manufacturing

Caught-in or between hazards remain a significant risk in manufacturing environments where heavy machinery and moving parts are constant factors. By implementing proactive safety measures, small workplace managers can effectively protect their teams from these preventable equipment-related injuries.

Key risk diagnosis for this task

About 77% of related real accidents concentrate in these types.

#155%
Caught between Rotating and Fixed Parts
#211%
Caught in In-running Nips
#311%
Caught/Entangled (Insufficient Info)

Key prevention

  • Ensure all machinery is equipped with functional guards and safety barriers that prevent physical access to hazardous pinch points.
  • Enforce a strict energy control program that requires equipment to be fully powered down and locked out before any maintenance or cleaning begins.
  • Maintain clear floor markings and physical barriers to separate pedestrian walkways from areas where automated equipment or forklifts operate.
  • Prohibit the wearing of loose clothing, dangling jewelry, or unrestrained long hair that could become entangled in rotating components.
  • Conduct regular hands-on training to ensure every employee understands the specific mechanical risks associated with the equipment they operate daily.

Related accident cases

회전부와 고정체 사이의 끼임Match 69%

EE가 밀링 기계 중 하나를 작동하고 있을 때 기계의 조정 핸들 중 하나가 예기치 않게 빠르게 회전하여 그의 왼쪽 팔에 부딪혔습니다. EE가 기계를 작동하기 전에 핸들을 풀지 못했습니다.

Key hazard · 밀링기
Caught-inMatch 69%

During assembly work, an employee's two fingers on their right hand were caught in the nip point of two rotating components. The employee sustained finger injuries as a result of this incident.

Key hazard · Caught-in between rotating components
Prevention · Strict adherence to safety regulations and use of protective equipment when working with rotating machinery.
Caught-inMatch 67%

An employee was caught between two rotating parts while performing maintenance on machinery. The incident resulted in an injury and a downtime of approximately 1 hour and 30 minutes for the equipment.

Key hazard · Caught-in between rotating parts
Prevention · Adherence to safety procedures and enhanced pinch point guarding during machinery maintenance.
Caught-inMatch 66%

During machine inspection and maintenance, an employee's hand became caught between the rotating part and the fixed body of a primary shredder. The incident occurred due to entrapment in the chipper.

Key hazard · Caught-in between rotating and fixed parts of a chipper
Prevention · Adhere to safety procedures and implement Lockout/Tagout (LOTO) during machine inspection and maintenance.
회전체 및 돌기부에 감김Match 66%

EE 흘수선 제거 및 트롤리 라인 롤업.

Key hazard · 드럼, 풀리, 축
Caught-inMatch 66%

During assembly work, a worker's left hand was caught between the machine body and a component while lifting a part with a milling machine.

Key hazard · Caught-in between a machine and a component during linear motion.
Prevention · Exercise caution to keep body parts out of pinch points when machinery is in operation.
Caught-inMatch 66%

During hammer mill reconstruction, a worker's finger was caught between a rotating counterweight and a fixed component, resulting in an injury. The incident occurred when control was lost over the counterweight as the mill began to rotate.

Key hazard · Caught-in between a rotating machine part (counterweight) and a fixed component (bearing and lever bar).
Prevention · Always disconnect power before performing maintenance or inspection on machinery, and implement enhanced safety measures for rotating parts.
Caught-inMatch 66%

A finger was caught between a rotating part and a stationary object while working on a ball mill. This incident occurred during assembly operations.

Key hazard · Caught-in between rotating and stationary parts
Prevention · Adhere to safety regulations and wear protective equipment when operating rotating machinery.