AC DataCenter

Metal fabrication

Managing metal fabrication in a small shop requires a proactive approach to mitigate the inherent risks of cutting, welding, and heavy material handling. By prioritizing consistent safety protocols, you can protect your team from common hazards while maintaining a productive and efficient workspace.

Key risk diagnosis for this task

About 93% of related real accidents concentrate in these types.

#171%
Fire
#214%
Machinery/Equipment Explosion
#37%
사업장외 교통사고

Key prevention

  • Ensure all employees wear appropriate personal protective equipment, including flame-resistant clothing, impact-resistant eyewear, and hearing protection.
  • Implement a rigorous inspection schedule for all machinery and hand tools to identify and repair damaged components before they cause accidents.
  • Maintain clear, unobstructed walkways and organized workstations to prevent trips, falls, and accidental contact with sharp metal edges.
  • Establish strict ventilation and air quality controls to protect workers from hazardous fumes and dust generated during welding and grinding processes.
  • Provide comprehensive, hands-on training for every operator to ensure they fully understand the specific safety features and emergency shutdown procedures for their equipment.

Related accident cases

Caught-inMatch 69%

While preparing to bend a metal piece on a press brake, the operator's foot accidentally activated the start switch, causing the press to lower and trap their left hand.

Key hazard · Caught-in incident due to unexpected activation of the press machine.
Prevention · Prevent accidental activation of the start switch during operation and adhere to safety procedures.
화재Match 69%

직원이 녹은 금속 화재로 인한 화상으로 사망

Key hazard · 화염, 화재연기
Match 69%

프레스를 작동하는 직원이 금속에 맞아 부상을 입었습니다.

Key hazard · 상세정보 부족한 프레스 및 전단기
EjectionMatch 69%

A worker died after being struck by a pressurized metal cap. Metal chips and fragments were the cause of the incident.

Key hazard · Ejection of a pressurized metal cap
Prevention · Strengthen safety inspections and maintenance of pressurized vessels and related equipment, ensure thorough use of personal protective equipment.
Struck-byMatch 69%

An employee died after being struck by flying metal debris during the production of raw metal materials. Specific work content and details are lacking.

Key hazard · Flying metal debris
Prevention · Strengthen measures to prevent fragmentation during metal processing and handling, and ensure thorough use of personal protective equipment.
Caught-inMatch 69%

During press forming operations, a worker sustained partial amputation of their finger and thumb due to being caught in a press machine.

Key hazard · Caught-in by press machine
Prevention · Strict adherence to safety procedures and thorough inspection of safety devices during press machine operations.
ExplosionMatch 69%

An employee died when an aluminum mold exploded during a metal object melting and heating operation.

Key hazard · Aluminum mold explosion during metal object melting and heating
Prevention · Adherence to safe mold usage and management procedures, enhanced workplace inspections
Match 68%

직원이 날아다니는 파편에 맞아 사망

Key hazard · 금속칩, 파편