AC DataCenter

Struck-by in Metal fabrication

In the fast-paced environment of a metal fabrication shop, struck-by hazards remain a constant threat to your team's daily well-being. By proactively addressing these risks, you can foster a safer workplace culture that protects your employees from preventable impact injuries.

Key risk diagnosis for this task

About 92% of related real accidents concentrate in these types.

#175%
Struck by handled/used object
#28%
Struck (insufficient info)
#38%
Cut by handled object

Key prevention

  • Ensure all heavy materials and finished products are securely stored or racked to prevent accidental tipping or rolling.
  • Mandate the use of appropriate personal protective equipment, specifically hard hats and safety glasses, in all designated fabrication zones.
  • Implement strict housekeeping protocols to keep walkways clear of scrap metal, tools, and tripping hazards that could lead to a fall into machinery.
  • Verify that all overhead cranes, hoists, and rigging equipment undergo regular inspections to prevent load failures during transport.
  • Establish clear physical barriers or floor markings to separate pedestrian traffic from active material handling and robotic welding areas.

Related accident cases

Caught-inMatch 71%

During press forming operations, a worker's finger was caught and amputated by a mechanical power press.

Key hazard · Caught-in incident involving a mechanical power press
Prevention · Adherence to safety regulations during press operations and enhanced inspection of protective devices
Struck-byMatch 71%

While bending a steel plate with a brake press, the steel flipped and struck the employee's jaw, causing a fractured tooth. This occurred due to improper positioning of the steel.

Key hazard · Object (steel plate) flipping and striking the body (jaw) during work.
Prevention · Thoroughly confirm and secure the correct positioning of objects before work.
Match 71%

직원이 기계식 프레스로 인해 손가락을 절단함

Key hazard · 상세정보 부족한 프레스 및 전단기
Caught-inMatch 71%

During operation of a press brake, an employee suffered a fingertip amputation. The incident occurred in the compression and bending forming process, with insufficient details regarding the press and shear machinery.

Key hazard · Lack of detailed information regarding press and shear machinery.
Prevention · Strengthen safety procedures and training related to presses and shears.
Caught-inMatch 71%

An employee sustained injuries while operating a mechanical press during a press molding task.

Key hazard · Risk of injury due to physical contact with the operating press machine.
Prevention · Install safety guards and protective devices on the press, and ensure strict adherence to safety protocols to prevent body parts from entering the hazard zone during operation.
ImpactMatch 70%

While performing press forming work and bending down to address a filter press issue, a pry bar became caught in a grate, striking the worker's nose and upper lip and causing a laceration requiring stitches.

Key hazard · Impact from a pry bar during work
Prevention · Clear work area of obstructions and maintain safe working posture
Caught-inMatch 70%

During press forming operations, an employee's finger was caught and amputated by the press machine.

Key hazard · Finger caught in press machine
Prevention · Adherence to safety protocols and enhanced inspection of safety devices during press operations are necessary.
Caught-inMatch 70%

During cutting and bending operations in the press forming process, an employee's finger was caught in a press brake, resulting in a partial amputation of the ring finger.

Key hazard · Caught-in by press machinery
Prevention · Adherence to safety regulations during press operations and thorough inspection of machine safety devices.