AC DataCenter

Thermal burns in Plastics & rubber

Managing thermal burn risks in plastics and rubber processing is essential for maintaining a safe environment and protecting your team from high-temperature equipment. By implementing proactive safety measures, you can effectively minimize hazards associated with heated molds, extruders, and molten materials in your facility.

Key risk diagnosis for this task

About 59% of related real accidents concentrate in these types.

#124%
Chemical Contact
#221%
Machinery/Equipment Explosion
#315%
Contact with extreme temperatures/objects

Key prevention

  • Install and maintain physical guards or heat shields around exposed heating elements and hot surfaces to prevent accidental contact.
  • Require the consistent use of heat-resistant gloves, aprons, and face protection specifically rated for high-temperature industrial tasks.
  • Implement a rigorous lockout-tagout procedure to ensure equipment has fully cooled before any maintenance or cleaning begins.
  • Provide clear, visible signage and regular hands-on training to ensure all staff recognize hot zones and understand emergency cooling protocols.
  • Ensure adequate ventilation and clear, unobstructed pathways around processing machinery to prevent trips or falls near high-heat areas.

Related accident cases

Match 71%

직원이 뜨거운 증기에 맞아 3도 화상을 입었습니다.

Key hazard · 고온
BurnMatch 69%

An employee sustained burns from hot steam during work.

Key hazard · High-temperature steam
Prevention · Strengthen measures to prevent exposure to high-temperature steam
Match 69%

플라스틱 성형 기계에 직원 머리 박살

Key hazard · 상세정보 부족한 고무, 플라스틱 압출·성형재료
BurnMatch 69%

While working in the kitchen, an employee was splashed with hot oil, resulting in multiple burns.

Key hazard · Hot oil
Prevention · Caution required when handling hot oil.
BurnMatch 69%

While performing heating work on a roof, heated roofing granules came into contact with standing water, causing a steam cloud to contact the employee's face.

Key hazard · Steam exposure due to contact between heated material and water
Prevention · Adhere to safety procedures and wear personal protective equipment when handling hot materials
Chemical ContactMatch 68%

An employee experienced chemical contact while walking through hot spilled material during an object drying operation.

Key hazard · Contact with hot chemical substance
Prevention · Enhance management of spilled materials and secure safe passage within the work area.
BurnMatch 68%

An employee suffered burns and later died from exposure to high temperatures while performing metal melting and heating operations in a coke oven.

Key hazard · High temperature
Prevention · Wear appropriate protective equipment and follow safety procedures during high-temperature work.
BurnMatch 67%

An employee sustained burns from hot aluminum while performing melting and heating operations on metal objects. This incident occurred in the hot and cold rolling process.

Key hazard · Burn from high temperature
Prevention · Wear appropriate protective equipment when handling high-temperature materials.