AC DataCenter

Caught-in / between in Plastics & rubber

Caught-in or between hazards remain a significant risk for employees working with heavy molding machinery and automated processing equipment in plastics and rubber facilities. Implementing robust safety protocols is essential for protecting your team from life-altering injuries caused by moving parts, pinch points, and unexpected machine cycles.

Key risk diagnosis for this task

About 67% of related real accidents concentrate in these types.

#138%
Caught between Rotating and Fixed Parts
#214%
Caught in In-running Nips
#314%
Machinery/Equipment Explosion

Key prevention

  • Ensure all hazardous machine parts, such as gears, rollers, and belts, are protected by fixed or interlocked guards that prevent physical access during operation.
  • Enforce a strict energy control program that requires all power sources to be fully isolated and locked out before any maintenance or clearing of jams occurs.
  • Install presence-sensing devices, such as light curtains or pressure-sensitive mats, to automatically stop equipment if an operator enters a restricted zone.
  • Conduct regular hands-on training to ensure employees recognize the specific pinch points and crush hazards unique to their specific injection molding or extrusion machinery.
  • Maintain a clear, unobstructed workspace around equipment to prevent accidental slips or trips that could lead to a worker falling into moving machine components.

Related accident cases

Match 66%

플라스틱 성형 기계에 직원 머리 박살

Key hazard · 상세정보 부족한 고무, 플라스틱 압출·성형재료
Caught-inMatch 65%

During a molding process, an employee sustained a crushing injury to their hand after it became caught in the molding machine.

Key hazard · Hand caught in molding machine during operation
Prevention · Adherence to safety procedures and caution required when operating molding machines.
MachineryMatch 65%

An employee sustained an injury from a forming machine during a forming operation. Specific details regarding the work content and the exact cause of the accident are lacking.

Key hazard · Forming machine hazard
Prevention · Adherence to forming machine safety procedures and enhanced training are necessary.
Match 65%

성형기에서 플래시 화상을 입어 직원 부상

Key hazard · 기타 고무, 플라스틱 압출·성형재료
Caught-inMatch 65%

An employee sustained an injury when their head became caught in a molding machine during a molding operation. This incident occurred in the molding process using other rubber and plastic extrusion/molding materials.

Key hazard · Head caught in molding machine.
Prevention · Adherence to safety procedures and implementation of measures to prevent entrapment during molding machine operations are necessary.
Caught-inMatch 65%

An employee sustained a leg injury when their leg became caught in a molding machine during a molding operation. The incident occurred while handling rubber and plastic extrusion/molding materials.

Key hazard · Caught-in by molding machine
Prevention · Adherence to molding machine safety rules and verification of work procedures
Machinery-related injuryMatch 64%

An employee was injured while operating a forming machine. Specific details about the work content and cause of the accident are lacking.

Key hazard · Injury during forming machine operation.
Prevention · Adherence to forming machine safety procedures and enhanced workplace environment checks are necessary.
취급물체에 의한 베임.찔림Match 64%

1A XC 53 #8 흡기. 50 X 20 X 7.

Key hazard · 기타 고무, 플라스틱 압출·성형재료