AC DataCenter

Fire & explosion in Plastics & rubber

Managing fire and explosion risks in plastics and rubber processing requires a proactive approach to controlling combustible dust and volatile chemical vapors. By identifying specific ignition sources and fuel accumulation points, safety managers can significantly enhance protection for their employees and facility assets.

Key risk diagnosis for this task

About 92% of related real accidents concentrate in these types.

#150%
Fire
#234%
Machinery/Equipment Explosion
#38%
Other Explosions

Key prevention

  • Implement rigorous housekeeping protocols to prevent the accumulation of combustible dust on overhead surfaces and equipment.
  • Ensure all electrical equipment in processing areas is properly rated and grounded to eliminate static discharge and sparks.
  • Establish a strict hot work permit system for any maintenance involving welding, cutting, or grinding near flammable materials.
  • Maintain functional ventilation and dust collection systems to effectively capture airborne particles at the source.
  • Conduct regular staff training sessions focused on recognizing early warning signs of overheating machinery and chemical instability.

Related accident cases

FireMatch 67%

A flash fire caused by residual natural gas during a heating operation resulted in second-degree burns to the employee's face, neck, and hands.

Key hazard · Flash fire due to residual natural gas during heating operations.
Prevention · Ensure thorough ventilation and check for residual gas in the work area before heating operations.
FireMatch 66%

A fire occurred during gas welding operations when flames were observed at the welding point, but it was quickly extinguished by on-site personnel.

Key hazard · Fire originating from gas welding equipment
Prevention · Prompt initial suppression by on-site personnel using fire extinguishers and water hoses
FireMatch 66%

A fire and explosion occurred during gas welding operations, resulting in one fatality and three injuries.

Key hazard · Fire and explosion caused by gas welding equipment
Prevention · Adherence to safety regulations and enhanced fire prevention measures during welding operations
FireMatch 66%

A fire occurred due to leaked oil while welding a bracket onto a loader, resulting in facial burns to the worker.

Key hazard · Flame and fire smoke
Prevention · Prevent oil leaks during welding operations and enhance fire prevention measures.