AC DataCenter

Fire & explosion

Managing fire and explosion risks is a critical responsibility for safety leaders tasked with protecting both personnel and high-value industrial assets. By implementing robust mitigation strategies, you can effectively minimize hazardous incidents and ensure continuous operational integrity.

Key risk diagnosis for this task

About 92% of related real accidents concentrate in these types.

#177%
Fire
#212%
Machinery/Equipment Explosion
#34%
Can/Drum Explosion

Key prevention

  • Conduct regular hazard assessments to identify and isolate potential ignition sources near flammable materials.
  • Maintain strict control over hot work permits and ensure all welding or cutting activities are performed in designated safe zones.
  • Implement comprehensive housekeeping protocols to prevent the accumulation of combustible dust and debris.
  • Ensure all electrical systems and equipment are rated for the specific environmental conditions of your facility to prevent sparking.
  • Provide ongoing specialized training to staff so they remain vigilant in recognizing and reporting early warning signs of process instability.

Related accident cases

FireMatch 70%

A fire occurred during gas welding operations when flames were observed at the welding point, but it was quickly extinguished by on-site personnel.

Key hazard · Fire originating from gas welding equipment
Prevention · Prompt initial suppression by on-site personnel using fire extinguishers and water hoses
FireMatch 69%

A fire occurred when the rubber lining of a belt conveyor ignited due to overheating during welding operations. This incident happened during maintenance, where welding heat transferred to the conveyor belt, causing the fire.

Key hazard · Ignition and fire of a belt conveyor due to heat generated during welding operations.
Prevention · Thorough management of surrounding combustible materials and measures to prevent heat transfer are necessary during welding operations.
FireMatch 68%

During welding, sparks rolled off the welding blanket and ignited a methane pilot fire, which was immediately extinguished by an automatic fire extinguisher.

Key hazard · Fire caused by flying welding sparks
Prevention · Placed hydrocarbon absorbent material on the floor to prevent fire recurrence.
FireMatch 68%

A fire occurred due to leaked oil while welding a bracket onto a loader, resulting in facial burns to the worker.

Key hazard · Flame and fire smoke
Prevention · Prevent oil leaks during welding operations and enhance fire prevention measures.
FireMatch 68%

A small grease fire started during welding operations, and during suppression, extinguisher powder was inhaled, triggering an asthma attack.

Key hazard · Fire and asthma attack due to inhalation of extinguisher powder.
Prevention · Enhanced safe suppression procedures and personal protective equipment are needed for workplace fires.
FireMatch 67%

A gasoline fire resulted in one employee fatality and one injury. The specific work content or area was not recorded.

Key hazard · Flame and fire smoke
Prevention · Fire prevention and emergency response procedures need to be strengthened.
FireMatch 67%

A fire and explosion occurred during gas welding operations, resulting in one fatality and three injuries.

Key hazard · Fire and explosion caused by gas welding equipment
Prevention · Adherence to safety regulations and enhanced fire prevention measures during welding operations
FireMatch 67%

A fire started when sparks from welding fell onto a conveyor belt during a welding operation. The fire, which was difficult to extinguish due to the metal housing surrounding the belt, was put out after 45 minutes.

Key hazard · Fire caused by welding sparks
Prevention · Strengthen measures to prevent spark dispersion during welding and thoroughly manage nearby combustibles.